Hot Sale Factory Supply High Efficiency Molds Laser Hardening Machine

Customization: Available
After-sales Service: Provided
Warranty: 1 Year

Product Description

Basic Specifications

Model NO. SL-A017
Automatic Grade Automatic
Style Stationary
Technical Class Continuous Wave Laser
Q-Switch with Q-Switch
Laser Classification Optical Fiber
Type Laser Hardening
Laser Power 3000W/6000W/12000W
Core Diameter 600um/800um/1000um
Fiber Length 20m
Center Wavelength 1080±10nm
Robot Orbit Accuracy ±0.1mm
Transport Package Standard Marine Export Plywood Case
Specification 1450*1450*1500CM
Origin China
HS Code 8479819000
Production Capacity 100 Sets Per Month
Application Fields Aerospace, Agricultural Machinery, Heavy-Duty Machinery, Petroleum Metallurgy, Automotive Industry

Product Overview

High Efficiency Molds Laser Hardening Machine

What is Laser Hardening?

Laser hardening is the use of laser to heat the surface of the material above the phase transition point. As the material itself cools, austenite transforms into martensite, resulting in a highly effective surface quenching and hardening technology.

It is widely used in the surface treatment of cutting tools, molds, engine pistons, crankshafts, transmission gears, turbochargers, bearings, propellers, metal pipes, valves, etc. to improve their wear resistance, corrosion resistance, and overall service life.

Laser Molds Hardening Machine Processing

Main System Components

Laser Source
Laser Source
Laser power: 10~ 3000W continuously adjustable, QBH interface, core diameter 600um, length 20m.
Laser Head
Laser Head
1. Collimation focal length: 100mm, focusing focal length: 300mm
2. Applicable wavelength: 900-1100nm
3. The powder feeding nozzle contains a water-cooled base
4. Optical fiber interface: QBH
Chiller
Chiller
Dual temperature control provides cooling water for lasers, machining heads, optical fibers, etc.
PLC General Control System
PLC General Control System
The laser, water cooler and protective gas are integrated and controlled by PLC. The light can be controlled and turned off through the robot interface programming.

Technical Parameters

Item Spec. Description Qty.
Laser 2000W Laser power: 10~1500W continuously adjustable. 1 set
Fiber system 600μm Core diameter 600 μm, length 15m 1 set
Laser collimating head TS-Q100 Collimating focal length: 100mm, focusing focal length: 300mm 1 set
Laser focusing module TS-301P300 Ensure speckle effect and heat treatment consistency 1 set
Chiller CWFL-2000 Double temperature control to provide cooling water for laser and external optical path 1 set
Multi-station four-axis system TS-Q_SYS-4-900 Professional laser CNC system, equipped with industrial control computer, to achieve XYZ moving. Stroke: X: 500mm, Y: 400mm, Z: 300mm (or customized according to workpiece). Positioning accuracy: ≤±0.035mm, Repeat accuracy: ≤±0.01mm. Axis A and XYZ form a four-axis linkage. 1 set
Smoke purification system Standard Implement smoking and dust removal in work area to prevent pollution 1 set
Refrigerated dryer 10HP, 1.5M³ Filter and dry compressed air 1 set
Fixture Customized Tailored to product geometry specifications 1 set

Industrial Applications

Laser Treatment Performance Graph
Laser Hardening Depth Analysis
Hardening Structure Comparison

Frequently Asked Questions (FAQ)

Q How does laser hardening improve mold service life?
Laser hardening applies a concentrated laser light source to heat the metal surface precisely. The rapid cooling (self-quenching) structure transforms into martensite, vastly increasing the surface hardness, wear resistance, and corrosion protection without distorting the core of the mold.
Q What industries benefit most from this laser hardening system?
This system is heavily utilized across high-precision and heavy industries, including Aerospace, Automotive Manufacturing, Agricultural Machinery, Heavy-Duty Machinery, and Petroleum Metallurgy.
Q Can the working stroke and system fixtures be customized?
Yes. While the standard multi-station four-axis CNC system features an XYZ moving stroke of 500mm x 400mm x 300mm, the specific stroke and fixtures can be custom-engineered to suit the geometry and setup requirements of your precise workpieces.
Q What are the options for laser power configuration?
The SL-A017 model is highly versatile and supports various laser power output levels including 3000W, 6000W, and 12000W, operating at a central wavelength of 1080±10nm.
Q How is the equipment safely packed for international export?
To guarantee zero damage during transit, the complete laser hardening system is packaged in a Standard Marine Export Plywood Case, providing robust protection against humidity and mechanical impact.

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