Advanced CNC Laser Hardening System for Superior Cladding Solutions

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Advanced CNC Laser Hardening System for Superior Cladding Solutions

Customization:	Available
After-sales Service:	Provide
Warranty:	One Year

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Product Description

Basic Info.

Application

Electronic Industry

Technical Class

Continuous Wave Laser

Control

Automatic

Power Density

Deep Fusion Welding

Laser Classification

Optical Fiber Laser

Type

Silicon Steel Sheet Laser Welding Machine

Transport Package

Plywood Case

Origin

Product Description

Laser quenching (also known as laser heat treatment) refers to the use of high-energy laser beam as a heat source, through the laser generated by the laser generator and external light transmission and focus, the formation of a high energy beam, the workpiece surface quickly heated to the phase transition region and quickly cooled, so as to achieve the heat treatment process on the surface of metal substrate. Compared with the traditional heat treatment method, it has the advantages of good controllability, strong directivity, high energy density, good uniformity of hardness of heat treatment layer and high degree of automation.

Laser Quenching Process Hardening Pattern

Key Advantages

Better evenness of hardening

As long as the laser can be irradiated, such as the tooth tip, cutting edge, etc., the hardness is consistent.

No need quenching water

Due to fast heating speed of the laser, the hardening can be done immediately and no need cooling medium required.

No deformation no oxidation and decarburization

Thanks to very precise laser beam, it will be only effect on hardening area, so there is no deformation. small heat affected zone, no deformation, almost no oxidation and decarburization.

Better hardening performance

After quenching, the hardness is uniform and the structure is fine, which is higher than the conventional quenching (2-5HRC), the hardening layer is 0.2-1.5mm deep, and the wear resistance and life can be increased by 3-5 times.

No black hardening part

There is no black part in quenching, and the shear performance is greatly improved.

Saving power consumption

Power consumption of 7KW/h, comparing with conventional induction heating, it is very less.

No need skilled worker

This is an automatic CNC machine with rotary table, so operator just need to put the workpiece.

Better working environment

The machine is equipped with good-looking enclosure and the quenching water is not required, so it can be located clean workshop.

Product Parameters

ITEM	Spec.	Description	Qty.
Laser	2000W	Laser power: 10~1500W continuously adjustable.	1 set
Fiber system	600μm	Core diameter 600 m, length 15m	1 set
Laser collimating head	TS-Q100	Collimating focal length: 100mm, focusing focal length: 300mm	1 set
Laser focusing module	TS-301P300	Ensure speckle effect and heat treatment consistency	1 set
Chiller	CWFL-2000	Double temperature control to provide cooling water for laser and external optical path	1 set
Multi-station four-axis system	TS-Q_SYS-4-900	Professional laser CNC system, equipped with industrial control computer, to achieve XYZ moving, stroke X: 500mm, Y: 400mm, Z: 300mm (the specific stroke is determined according to the workpiece); Positioning accuracy: ≤±0.035mm Repeat positioning accuracy: ≤±0.01mm. Axis A and XYZ form A four-axis linkage	1 set
Smoke purification system	Standard	Implement smoking and dust removal in work area (prevent pollution)	1 set
Refrigerated dryer	10HP,1.5M3	Filter and dry compressed air	1 set
Fixture	Customized	-	1 set

Advanced CNC Laser Hardening System Details

Advanced CNC Laser Hardening Machine Enclosure

Frequently Asked Questions (FAQ)

What materials are suitable for laser hardening using this system?

The system is designed for high-precision thermal processing of metal substrates. It is widely applied to harden silicon steel sheets, carbon steel, alloy steel, and other wear-prone industrial metal components.

Why does laser quenching not require quenching water?

Due to the ultra-high energy density and instantaneous heat input of the laser beam, the surface heats up incredibly fast and relies on self-cooling phase transformation. This eliminates the need for liquid quenching mediums like water or oil on the workpiece.

How does the system ensure zero deformation on target workpieces?

The laser beam is extremely precise, restricting heat strictly to the designated hardening path. The heat-affected zone is minimal, meaning surrounding material remains cool and stable, preventing structural deformation, oxidation, or decarburization.

Is special operator training required to run this CNC system?

No specialized manual quenching skills are needed. The system features professional multi-station four-axis CNC automation with an integrated rotary table. Operators only need to load the workpiece and initiate the preset program.

How energy-efficient is this system compared to induction heating?

This laser hardening system consumes only about 7KW/h. Compared to traditional high-power induction heating setups, it offers significant energy savings and considerably lower operating costs.

How does the machine maintain a clean workshop environment?

The machine is fully enclosed in an aesthetic protective housing and comes standard with an integrated smoke purification system. This effectively filters and removes any smoke or dust generated during the laser process.