Zico Machine
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Specifically designed the Ultra-high-speed Laser Cladding System as an advanced composite machine. It perfectly integrates turning, cladding, and mirror processing into one platform.
Operators can sequentially complete additive machining, deductive machining, and mirror finishing on shaft parts using just a single clamping setup. This eliminates the round runout errors usually caused by multiple clampings. As a result, the system drastically improves both coating quality and overall production efficiency. It delivers high integration, exceptional reliability, and a sleek, user-friendly design.
| Technical Specifications | |
|---|---|
| Specifications | Details |
| Laser Source | Fiber / Diode laser |
| Laser Power | ≤ 12 kW |
| Processing Length | 3 m |
| Maximum Rotation Diameter | 400 / 600 mm |
| Weight Capacity | 3 t |
| Motion Mechanism | 3+1 Axis |
| Spindle Speed | 1-150 / 1-200 rpm |
| Deposition Efficiency | ≤ 500 cm²/min |
| Layer Thickness | 50 - 1500 μm |
| Substrate Dilution Rate | < 1% |
| Repeat Position Accuracy | ± 0.05 mm |
Operators can easily adjust the hydraulic pressure to control the ejector pin's force, ensuring optimal stability for different workpieces.
The system works incredibly fast, achieving a deposition efficiency of up to 500 cm²/min.
Maintain a strict substrate dilution rate of less than 1% while applying precise layer thicknesses ranging from 50 to 500 μm.
Adapt to any processing need with flexible spindle speeds. The system supports ordinary single-speed (5-150 rpm), low-speed (0.5-30 rpm), and auto-shift multi-gear operations (0.5-150 rpm).
This equipment processes all types of industrial shafts and rolls perfectly. It serves as an essential manufacturing and repair tool for heavy-duty sectors, including:
Stop replacing parts so often. Industrial wear and corrosion eat your profits every year. Traditional repair methods work slowly and generate high heat. This heat distorts precision parts and often ruins them entirely. Our advanced system fixes this problem.
Rebuild surfaces. Restore factory precision. Our new smart laser cladding system gives you industry-leading surface strengthening and repair solutions.
Minimal heat input ensures the base material never warps during processing.
The cladding layer fuses densely with the substrate. It resists peeling and withstands high-impact strikes.
A smart closed-loop control system lowers the learning curve. It makes complex processing simple and efficient.
See your return on investment. Our system perfectly repairs expensive, damaged components. It also adds an "alloy armor" to brand-new parts. Our equipment drastically extends the lifespan of mining wear parts, oil and gas drilling tools, and large hydraulic cylinders.
Cut downtime. Boost production. Upgrade your surface treatment process today.
