High Accuracy Blade Cutter Tool Laser Cladding Machine 3000W 6000W 12000W

Basic Technical Information

Model NO.

RL-FCM6000

Application

Biomedicine, Electronic, Automotive, Powder Metallurgy, Manufacturing, Petroleum

Technical Class

Continuous Wave Laser

Control System

Automatic

Power Density

Deep Fusion Welding

Laser Classification

Optical Fiber Laser

Machine Type

Automatic Laser Welding Machine

Laser Source

Raycus / IPG / Max

Laser Cladding Head

High Precision Processing Head

Water Chiller

Tongfei or Hanli

Robot Type

Kuka, ABB, Fanuc, Yaskawa

Laser Power Output

3kW - 20kW

Powder Feeder

Customizable Configuration

Power Supply

380V 3 Phase 50Hz/60Hz

Application Area

Metallurgy, Electric Power, Petroleum, etc.

Operation Speed

High Cladding Speed

Cladding Result

Perfect Finish Quality

Technology

Cladding Material Addition System

Cladding Materials

Iron-based, Nickel-based, Cobalt-based Alloys

Transport Package

Robust Wooden Case

Specification Dimensions

2000 * 1500 * 2000 mm

Origin of Production

China

HS Code

84561000

Production Capacity

500 Sets / Year

Packaging & Delivery Details

Package Dimensions

3000.00cm * 2000.00cm * 2000.00cm

Package Gross Weight

3000.000 kg

Laser Cladding Machine | High-speed Laser Cladding Machine for Hydraulic Support | Inner Wall Laser Cladding Machine for Component Repair

Fiber Laser Cladding Machine Brief Introduction:
The alloy powder is integrated into the laser melting pool using the synchronous powder feeding technique, maintaining a exceptionally low dilution rate of the cladding layer. The interface achieves a solid metallurgical bonding state, minimizing workpiece deformation and machining allowance. The cladding layer is free of porosity and crack defects, with customizable hardness ranging from HRC20-60. It offers exceptional wear and corrosion resistance, ideal for manufacturing or re-manufacturing complex, high-tolerance parts. The high-speed fiber laser cladding machine operates at an ultra-efficient rate of up to 40 minutes/m².

After years of research and development of laser cladding technology, we have deeply understood the processing requirements of various industries, and developed advanced technologies such as wide spot laser cladding, ultra-high speed laser cladding, and inner hole laser cladding. The processes are tailored to match client production demands, effectively improving product quality while minimizing comprehensive operational overheads.

Key Customer Benefits

Compared to traditional surface repair methods such as manual arc welding or mechanical thermal plating, modern fiber laser cladding provides outstanding operational reliability, superior processing efficiency, process versatility, and significantly minimized production cost.

Application Industries

The Fiber Laser Cladding system is widely integrated within:

Metallurgical Processing & Machinery
Electric Power Generation & Grid Components
Petroleum & Petrochemical Infrastructure
Chemical Processing Equipment
Marine Vessels & Structural Sub-assemblies
Locomotive, Coal Machinery & High-End Automotive Parts

Technical Parameters

Content	Parameters
Laser	3KW - 20KW, fiber, semiconductor, disc options, etc.
Robot	Holding weight: 16-150kg, wingspan: 1600-3700mm, KUKA, ABB, FANUC, YASKAWA, etc.
Laser Processing Head	0.8-50mm round, square spot, size customizable, coaxial/paraxonic powder feeder options.
Powder Feeder	Airborne, gravity conveying, powder feeding accuracy ≤±2%, feeding rate: 10-150 g/min, single/double units.
Cooling-water Machine	Single/dual temperature variants, optimized cooling capacity based on laser configuration.
Optional Accessories	Inner hole cladding head, temperature closed loop, online/distance detection, offline programming, molten pool monitoring, etc.
Power Supply	360-480V 3 Phase 50HZ / 60HZ

Robot Laser Cladding Machine Showcase

High Accuracy Robot Laser Cladding Machine 3000W 6000W 12000W

Industrial Robot Laser Cladding System Setup

Laser Cladding Workpiece In-Process Operation

Laser Cladding Machine with Single Work Station

Single Work Station Laser Cladding Equipment Detail

High Precision Cladding Integration on Single Station

Single Station Component Surface Cladding

Laser Cladding Machine with Double Work Station

Double Work Station Laser Cladding Machinery Configuration

Industrial Dual Cladding System for Mass Production

Enclosed System Configuration

Laser Cladding Machine with Full Enclosure Protective Cover

Laser Cladding Machine with Protective Cover

This laser cladding machine configuration incorporates a specialized industrial safety enclosure to protect operators from reflections and maintain a cleaner, highly controlled operating environment. Utilizing state-of-the-art laser optics, the system deposits precise material coatings onto substrates. The dynamic thermal process forms a solid metallurgical bond, ensuring optimal protection against wear, abrasion, corrosion, and extreme temperatures.

Hybrid Processing Systems

Integrated Laser Welding and Cladding Machinery

Laser Welding & Laser Cladding Integration

An advanced, fully integrated processing system built and customized specifically to match modern manufacturing workflow requirements. Combining rapid laser welding capabilities with fine metallurgical cladding, this equipment offers double processing modes in one clean industrial layout.

Processing Head & Auxiliary Units

Laser Cladding Head Processing Optics Detail

Processed Samples Showcase

Laser Cladding Sample Industrial Component Part 2

Laser Cladding Sample Cylinder Core Part 3

Laser Cladding Hard-Faced Metal Coat Sample Part 4

Laser Cladding Roller Processing Finish Sample Part 5

Laser Cladding Precision Surface Quality Sample Part 6

Laser Cladding Processed Metal Rod Outer Diameter Sample Part 7

Frequently Asked Questions (FAQ)

What is the cladding efficiency of the high-speed fiber laser cladding machine?

The cladding processing speed is highly optimized and can achieve an impressive coverage efficiency of up to 40 minutes per square meter (40 minutes/m²), drastically reducing operational downtime.

What are the primary coating materials compatible with this system?

The system supports advanced high-performance alloy powders, specifically including Iron-based (Fe), Nickel-based (Ni), and Cobalt-based (Co) alloys.

What makes laser cladding superior to traditional repair welding methods?

Unlike manual arc welding, laser cladding produces a small heat-affected zone and minor workpiece deformation. It ensures excellent metallurgical bonding free of cracks or porosity defects, with hardness settings variable from HRC20-60.

Can this machine handle processing operations for inner hole surfaces?

Yes. The system supports optional customized configurations, including inner hole laser cladding heads, which allow high-precision internal wall repair and treatment.

Which brands of robotic arms are compatible with the automatic system?

Our automated cladding systems seamlessly integrate with top industrial robotics platforms, including KUKA, ABB, FANUC, and YASKAWA, supporting payloads between 16kg to 150kg.

What are the main application areas for this equipment?

The equipment is widely used for surfacing, surface modification, and component repair across key industries including metallurgy, oil & gas extraction, power generation, chemical plants, ships, locomotives, and mining machinery.